oil change RENAULT TWINGO 2009 2.G Electrical Equipment - Petrol Injection Workshop Manual

17B-2V7 MR-413-X44-17B000$010.mif
17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
1. SCOPE OF THIS DOCUMENT
This document presents the fault finding method applicable to all computers with the following specifications:
2. PREREQUISITES FOR FAULT FINDING
Special tooling requiredVehicle(s): NEW TWINGO, NEW TWINGO RS, E33,
CLIO III, and MODUS
Engine:D7F 800,
D4F 740, 742, 764, 770, 772
D4FT 780, 782, 784, 786
K4M 854, 862
Function concerned: SIEMENS SIM 32 petrol
injection Computer Name: SIEMENS SIM 32 injection
Program No.: D3
Vdiag No.: 44, 4C, 50 and 54
D4F 764: Vdiag 4C or 50
–Camshaft dephaser
–Camshaft position sensor
–Controlled coolant thermostat
D4F 742: Vdiag 50
–Ethanol
–O. C. S. - Customised oil service interval
D4FT 780, 782, 784, 786: Vdiag 54
–Turbocharging
–Oil vapour rebreathing circuit de-icing system
–OCS - Customised oil change interval
–Euro V (782, 786)For applications with Vdiag 50 and 54:
If ET840 = ACTIVE:
–OCS - Customised oil change interval
Documentation type
Fault finding procedures (this document):
●Assisted fault finding (integrated into the diagnostic
tool), Dialogys.
Wiring Diagrams:
●Visu-Schéma (CD-ROM), paper.
Type of diagnostic tools
●CLIP + multiplex line sensor
Special tooling required
Multimeter
Elé. 1681Universal bornier
SIM32_V44_PRELI/SIM32_V4C_PRELI/SIM32_V50_PRELI/SIM32_V54_PRELI
PETROL INJECTION
Fault finding – Introduction

17B-22V7 MR-413-X44-17B000$060.mif
17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
SYSTEM OPERATION
Composition
The injection system consists of the:
–accelerator potentiometer,
–TDC sensor,
–air temperature sensor,
–inlet manifold pressure sensor,
–+ turbocharging pressure sensor,
–coolant temperature sensor,
–refrigerant pressure sensor,
–upstream oxygen sensor,
–downstream oxygen sensor,
–cruise control switch (fitted according to the vehicle equipment level),
–cruise control on/off switch (fitted according to the vehicle equipment level),
–brake light switch,
–clutch pedal switch,
–fuel vapour absorber,
–injection computer,
–motorised throttle valve,
–four injectors,
–ignition coil,
–pinking sensor.
Additional components on D4FT 780:
–Turbocharging
–Oil vapour rebreathing circuit de-icing system
–OCS - Customised oil change interval
Computer
SIEMENS type "SIM32" 112-track computer controlling the injection and the ignition. Multipoint injection in
sequential mode.
Connections with the other computers, known as "Intersystem connections":
–ESP (fitted depending on vehicle equipment level).
–Passenger Compartment Control Unit (UCH).
–Gearbox Computer: BVR sequential gearbox (if fitted to the vehicle).
–Instrument panel.
–Airbag.
–ABS (if fitted to the vehicle).
–Rev counter instrument.
–Air conditioning.
PETROL INJECTION
Fault finding – Features

17B-26V7 MR-413-X44-17B000$060.mif
PETROL INJECTION
Fault finding – Features17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
Air conditioning function
The SIM32 computer manages a "Cold Loop" type air conditioning system:
–request for air conditioning by logical link,
–acquisition of pressure in the air conditioning circuit,
–vehicle speed
–air conditioning compressor control,
–fan unit control for the requirements of this function.
The injection computer reconstitutes the power absorbed by the air conditioning compressor and fast idle speed
requests by using the pressure acquired in the air conditioning circuit.
These signals are necessary for adapting the engine management (idling speed regulation, air flow correction, etc.),
for several reasons:
–air conditioning compressor efficiency,
–more engine ruggedness due to torque hesitation caused by the compressor clutching and declutching,
–helping the alternator.
Fan unit 1 and/or 2 requests are reconstituted according to the pressure in the air conditioning circuit and the vehicle
speed. In summary, there are more fan unit requests when the speed is low and the pressure is high.
OCS - Customised Oil Change Interval (does not concern Vdiag 44 and 4C).
This program takes into account the driving style of the user to warn him of the need for an oil service. It counts the
number of revs per minute since the last oil service, corrected by a factor dependent on the oil temperature. When
this number of revs per minute exceeds a certain threshold, the customer is alerted by a message on the instrument
panel informing him that an oil service is required.
After the oil service, the user must reset the oil service interval on the instrument panel.
To find out if the engine concerned uses this programming, consult ET840 Customised Oil Change Interval.
OBD
The OBD programs are as follows:
–catalytic converter fault finding,
–upstream sensor operational fault finding,
–misfire fault finding,
–fuel supply system fault finding.
The misfiring and fuel supply system fault finding is performed continuously. The operational fault finding for the
upstream sensor and the catalytic converter can be only be carried out once per journey, and can never take place
at the same time.

17B-35V7 MR-413-X44-17B000$090.mif
17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
1. COMPUTER REPLACEMENT OR REPROGRAMMING OPERATIONS
Computer replacement or reprogramming for engines with the OCS (customised oil change interval)
function.
For Vdiag 44 and 4C, commands SC001 and SC003 are not accessible.
The system can be programmed via the diagnostic socket using the RENAULT CLIP diagnostic tool (refer to
Technical Note 3585A, COMPUTER PROGRAMMING AND REPROGRAMMING PROCEDURE or follow the
instructions given by the diagnostic tool). Only in Vdiag 54 and certain engines in Vdiag 50:
For Vdiag 50, the procedure below should be followed only if ET840 Customised Oil Change Interval is ACTIVE.
Certain variables linked to the O.C.S and the details of the last four oil services are saved by the computer.
However, all data saved is cleared during a reprogramming operation. When replacing or reprogramming the
computer, it is necessary to save the data from the old computer so it can be written to the new computer
(or reprogrammed). To do this before changing (or reprogramming) the computer, it is necessary to run the request
SC003 Save computer data, and after it has been changed (or reprogrammed), it is necessary to run the request
SC001 Write saved data.
For Vdiag 50, if ET840 Customised Oil Change Interval is INACTIVE, commands SC001 and SC003 should
not be used.
Operations to check before reprogramming the injection computer:
Before reprogramming the injection computer, move the main Cruise control/Speed limiter switch to the rest
position. The information about the cruise control or the speed limiter displayed on the instrument panel
disappears.
Otherwise, if the main switch remains in the cruise control or speed limiter position during and after reprogramming,
the Cruise control/Speed limiter function will not be operational.
The procedure for resetting the function is as follows:
Ignition switched on and main switch in rest position (the computer detects rest position at that moment).
Switch in Cruise control position to activate the Cruise control function.
Switch in Speed limiter position to activate the Speed limiter function.
IMPORTANT:
–Switch on the diagnostic tool (mains or cigarette lighter supply).
–Connect a battery charger.
–Switch off all electrical consumers (lights, interior lighting, air conditioning, radio, etc.).
–Wait for the engine to cool (engine coolant temperature below 60˚C and air temperature below 50˚C).
PETROL INJECTION
Fault finding – Replacement of components

17B-170V7 MR-413-X44-17B000$150.mif
PETROL INJECTION
Fault finding – Status summary table17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
Tool statusDiagnostic tool title
ET358High-speed fan unit relay connection
ET405Clutch pedal switch
ET415Deactivation of cruise control/speed limiter
ET556Driver deactivation of the cruise control/speed limiter
ET557Cruise control/speed limiter deactivation by function
ET561Operating mode (Only for Ethanol or E85 vehicle)
ET562Fan assembly request from automatic transmission (except D7F800)
ET564Type 1 defect mode
ET565Type 2 defect mode
ET566Type 3 defect mode
ET567Type 4 defect mode
ET568Type 5 defect mode
ET569Defect mode type 6
ET578Petrol fuel circuit fault finding
ET603Air conditioning compressor relay control circuit
ET671Alcohol level programming (Only for Ethanol or E85 vehicle)
ET672Engine coolant temperature management (Only for Vdiag 4C)
ET673Jammed accelerator pedal detected
ET674Refrigerant pressure
ET703Cruise control/speed limiter buttons
ET704Brakecontact No 1
ET705Brakecontact No 2
ET840 Customised Oil Change Interval (except Vdiag 44 and 4C)

17B-216V7 MR-413-X44-17B000$152.mif
PETROL INJECTION
Fault finding – Interpretation of statuses17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
ET143
CONTINUED
Sensor electrical conformity
Check:
–the condition of the low-speed fan unit,
–that the low-speed fan resistance is correct,
–the cleanliness of the low-speed fan earth,
–the low-speed fan feed,
–the feed line between the low-speed fan and the low-speed fan relay.
Check the connection and condition of the connector of the low-speed fan assembly relay (component code 700)
and of the engine management computer (component code 120).
If the connector or connectors are faulty and if there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the connector, otherwise change the wiring.
Disconnect the low-speed fan relay. Check, with the ignition on, for 12 V on the connection 3FB of the relay.
If the connection is faulty and if there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Check the continuity of the relay coil.
Replace the low-speed fan relay if necessary.
Use the universal bornier to check the insulation and continuity of the following connection:
●3JN between components 120 and 700.
If the connection is faulty and if there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.
AFTER REPAIRCarry out a road test followed by a check with the diagnostic tool.

17B-218V7 MR-413-X44-17B000$152.mif
PETROL INJECTION
Fault finding – Interpretation of statuses17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
ET144
CONTINUED
Check:
–the condition of the high-speed fan unit,
–that the high-speed fan resistance is correct,
–the cleanliness of the high-speed fan earth,
–the high-speed fan feed,
–the feed line between the high-speed fan and the high-speed fan relay.
Check the connection and condition of the high-speed fan assembly relay connector (component code 234) and
the engine management computer connector (component code 120).
If the connector or connectors are faulty and if there is a repair procedure (see Technical Note 6015A, Electrical
wiring repair, Wiring: Precautions for repair), repair the connector, otherwise change the wiring.
Disconnect the high-speed fan relay. Check, with the ignition on, for 12 V on the connection 3FB of the relay.
If the connection is faulty and if there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Check the continuity of the relay coil.
Replace the high-speed fan relay if necessary.
Use the universal bornier to check the insulation and continuity of the following connection:
3JP between components 120 and 234.
If the connection is faulty and if there is a repair procedure (see Technical Note 6015A, Electrical wiring repair,
Wiring: Precautions for repair), repair the wiring, otherwise replace it.
Repair if necessary.
AFTER REPAIRCarry out a road test followed by a check with the diagnostic tool.

17B-262V7 MR-413-X44-17B000$153.mif
PETROL INJECTION
Fault finding – Interpretation of statuses17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 50 and 54
ET840CUSTOMISED OIL CHANGE INTERVAL
STATUS
DEFINITIONACTIVE: This status indicates that the OCS function is active.
INACTIVE: This status indicates that the OCS function is inactive.
NOTESNone.
Conformity check: Engine stopped and ignition on, or engine running at idle speed, and engine coolant
temperature > 80˚C.
ACTIVE
or
INACTIVE
This status indicates if the vehicle offers the OCS (Oil Control System) function, i.e.
the customised oil change interval.
SIM32_V50_ET840 / SIM32_V54_ET840
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.

17B-274V7 MR-413-X44-17B000$171.mif
PETROL INJECTION
Fault finding – Interpretation of parameters17B
SIM 32 Injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
PR041
CONTINUED
–Check the cleanliness of the air filter.
–Replace the filter if necessary.
–Check that the air inlet circuit is not blocked.
The turbocharging system must be perfectly sealed, from the exhaust manifold to the turbocharger, from the
turbocharger to the heat exchanger and from the heat exchanger to the throttle valve.
Check that there are no air leaks:
–around the turbocharger pressure sensor,
–around the air temperature sensor.
Check absence of leaks in the wastegate capsule pressure circuit connected to the turbocharger system.
Check that the air-air heat exchanger is not clogged (presence of oil).
If there is oil in the heat exchanger, the turbocharger is certainly damaged.
Using a pressure/vacuum pump, check that the turbocharger protection and turbocharging valve capsule
diaphragms do not leak.
Check the condition the motorised throttle valve in terms of clogging.
AFTER REPAIRCarry out a road test followed by a check with the diagnostic tool.

17B-324V7 MR-413-X44-17B000$172.mif
PETROL INJECTION
Fault finding – Interpretation of parameters17B
SIM 32 injection
Program no.: D3
Vdiag No.: 44, 4C, 50
and 54
* OCS: Oil Control System.
PR873OIL OXIDATION SIGNAL
(except D7F800 and D4F772)
PARAMETER
DEFINITIONThis parameter indicates the distance of the vehicle when the oil dilution threshold is
reached.
NOTESOnly apply the interpretation of this parameter if the OCS* strategy is activated on the
instrument panel. Check the configuration reading LC106 OCS on the instrument panel
computer is WITH.
Conformity check: Engine stopped and ignition on, or engine running, and engine coolant temperature
> 80˚C.
The oil condition is calculated by the oxidation program in the injection computer, according to the number of
engine revolutions.
When this count reaches a certain threshold before the end of the oil service period, the injection computer
sends a signal to the instrument panel, which will display service due. Parameter PR873 corresponds to
the vehicle mileage at the time this signal is sent.
Then the instrument panel computer deducts 900 miles (1500 km) before displaying the message Service required.
IMPORTANT:
When the message Service due appears on the instrument panel, the customer must have the oil changed within
the remaining 900 miles (1500 km).
SIM32_V44_PR873 / SIM32_V4C_PR873 / SIM32_V50_PR873 / SIM32_V54_PR873
AFTER REPAIRCarry out a road test, then check with the diagnostic tool.
Repeat the conformity check from the start.